Case Studies | 19.12.2023

Global tool manufacturer reduces energy costs

CASE STUDY HIGHLIGHTS

Monitoring energy costs in real-time

Real-time access to energy data for all stakeholders 
Fewer cleaning cycles for less machine downtime
9% efficiency increase

INDUSTRY

Machinery and tool maker

EMPLOYEES

3500

PRODUCTION SITES

8

For us, this project was another step towards making production more efficient and also more intelligent. It was particularly important to us that we remain strategically and technologically independent.

It will be exciting when we connect even more solutions via this approach. We are already testing the first apps here with ADAMOS. It is all the more pleasing that a reference case has emerged from which others can also benefit.

Production Manager
Clamping and automation technology manufacturer

EFFICIENCY INCREASE

9%

MACHINES CONNECTED

120

STAKEHOLDER BENEFIT

Energy data access in real-time

Challenges

Reduced profits through high energy costs

  • Rising energy costs across all plants
  • Obtaining energy data in a heterogeneous machine fleet
  • Making data available to stakeholders

Solution

Integrate energy meters via a Factory Data Hub

✔ Measuring energy consumption through energy meters

✔ Data availability via Cybus Connectware

✔ Company-wide data visualization of energy consumption via dashboards

Architecture

Cloud technology at the edge

  • Connectware installed on-premises
  • Integrations for OPC UA, S7, Heidenhain, Werma, InfluxDB, Modbus TCP
  • Dashboard (Grafana) and InfluxDB locally hosted

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